Industrial Machinery

Industrial machinery manufacturers operate in an environment defined by high mechanical loads, precision requirements, complex automation, and the demand for continuous uptime. From heavy-duty equipment and factory automation systems to precision machinery and powertrain components, companies must deliver machines that perform reliably in harsh, real-world environments—all while improving efficiency and reducing development time.

Diverse Solutions partners with industrial machinery OEMs and suppliers to solve these challenges through advanced engineering simulation, digital process optimization, and functional prototyping. Our solutions help teams improve durability, reduce cost, accelerate development, and maximize equipment performance.

Solving Core Challenges Across the Industrial Machinery Sector

1. Improve Machine Durability, Reliability & Lifespan

Industrial equipment faces constant stress, vibration, rotation, and thermal cycling. We offer services that lead to more robust equipment, fewer field failures, and extended service life.

We help manufacturers strengthen mechanical and structural performance through:

• Structural, fatigue & weld analysis
• Vibration, shock & modal evaluation
• Gear, bearing & rotating machinery simulation
• Material optimization and lightweighting

2. Optimize Thermal, Fluid & Powertrain Systems

Reliability and efficiency depend on well-designed cooling, lubrication, and internal flow systems. We help teams improve system efficiency while reducing overheating risks and performance losses.

Diverse Solutions provides:

• Thermal simulation for motors, drives, and mechanical systems
• Cooling system optimization (air, liquid, hybrid)
• Fluid flow & pressure-loss modeling
• Lubrication, cavitation & contamination analysis

3. Accelerate the Shift to Electrified & Smart Machinery

The industry is moving toward electric, hybrid, and digitally connected machines. Our services help ensure reliable operation in demanding industrial environments.

We support this transition with:

• Battery and power electronics thermal modeling
• Cable routing, EMI/EMC & electronics package analysis
• Simulation of electric drives, inverters & converters
• PCB reliability and sensor integration

4. Enhance Manufacturing Quality & Production Throughput

Industrial machinery involves complex assemblies and precision components where manufacturing efficiency is critical. Manufacturers need to reduce rework, improve first-pass yield, and shorten lead times.

We offer:

• Manufacturing simulation & process optimization
• Automation and digital workflow integration
• Tolerance stack-up analysis for precision assemblies
• Virtual prototyping to reduce trial-and-error

5. Improve Safety, Ergonomics & Regulatory Compliance

Industrial machinery must meet strict safety and performance standards. We help teams design equipment that is safer for operators and easier to maintain.

Our capabilities include:

• Ergonomic and human–machine interface (HMI) modeling
• Safety factor evaluation & failure mode prediction
• Simulation support for industry-standard compliance
• Predictive modeling for maintenance and lifecycle performance

6. Develop and Validate Controls, Mechatronics & Automation Systems

Smart machinery depends on high-quality control systems, sensors, and electronic modules. We help your organization accelerate the development of intelligent, high-performance industrial machines.

Diverse Solutions supports:

• Controller and sensor performance modeling
• Mechatronic system design & optimization
• PCB thermal, vibration & reliability analysis
• Functional prototyping of electronic assemblies