Commercial Aircraft and Space Systems

The aerospace sector, from commercial aircraft manufacturers to space system integrators, faces some of the most demanding engineering, safety, and performance requirements in the world.

Diverse Solutions delivers advanced simulation, engineering analysis, digital workflows, and functional prototyping services that empower aerospace teams to design, validate, and deploy high-reliability systems with confidence.

Solving Key Challenges in Aircraft & Space System Development

1. Reducing Weight While Maintaining Strength & Safety

Weight reduction is essential for fuel efficiency, payload capacity, and mission performance. Our insights help teams reduce mass without compromising safety or durability.

Diverse Solutions supports lightweight engineering through:

• Structural analysis & optimization
• Fatigue, fracture, and lifecycle modeling
• Composite material simulation
• Load path optimization for airframes, components, and assemblies

2. Ensuring Thermal Management for Critical Aerospace Systems

Aerospace systems—from avionics to power electronics and propulsion—must withstand extreme temperatures and pressure conditions. These capabilities help prevent overheating, increase reliability, and extend system life.

We provide:

• Thermal and fluid simulation for electronics, engines, and propulsion systems
• Heat transfer analysis for spacecraft and aircraft components
• Cooling strategy development for avionics and power systems
• Thermal runaway modeling for electric or hybrid propulsion

3. Enhancing Avionics, Electronics & High-Reliability PCB Design

Aerospace electronics must operate flawlessly in harsh, vibration-intense environments. We help teams reduce design risk and validate electronics early in development.

Diverse Solutions supports avionics and spacecraft electronics through:

• High-reliability PCB and enclosure design
• Signal integrity & power integrity analysis
• EMI/EMC simulation
• Electronics cooling & environmental stress modeling
• Functional prototyping for flight hardware and test articles

4. Supporting Propulsion System Engineering (Jet, Rocket, Hybrid-Electric)

Propulsion systems require rigorous multiphysics simulation and precision engineering. Our simulations help optimize performance, reduce test cycles, and improve mission readiness.

We provide expertise in:

• Thermal, structural & fluid simulation for propulsion subsystems
• Modeling of pumps, compressors, turbomachinery & combustion components
• High-temperature material behavior analysis
• Electric & hybrid propulsion system design and validation

5. Improving Manufacturing Efficiency & Production Validation

Aerospace manufacturing demands precision, consistency, and cost efficiency. These services reduce scrap, improve throughput, and ensure every component meets strict aerospace standards.

Diverse Solutions helps companies strengthen production through:

• Manufacturing simulation (forming, curing, machining, joining)
• Digital work instructions & workflow automation
• Prototype-to-production validation
• Assembly feasibility assessments

6. Advancing Safety, Compliance & Certification Readiness

Aircraft and space systems must meet stringent industry regulations. Our verified simulation outputs help teams streamline certification and reduce delays.

We support programs with:

• Failure mode and hazard simulations (FMEA/FMECA)
• Structural and thermal certification analyses
• Pressure vessel & load case modeling
• Documentation support aligned with aerospace certification processes

7. Functional Prototyping & Small-Batch Aerospace Hardware

For flight hardware, engineering models, or ground support equipment, we provide:

• Functional electronic prototyping
• PCB fabrication & precision assembly
• Design-for-manufacturing assessments
• Environmental testing support (thermal, shock, vibration)