Manufacturing Services

At Diverse Solutions, Inc., we combine advanced simulation, rapid prototyping, and small-scale manufacturing to help organizations accelerate development, reduce risk, and bring better products to market. Our services bridge the gap between digital engineering and physical realization, enabling faster iteration, higher accuracy, and more confident decision-making. 

Engineering Manufacturing Simulation Services 

Our manufacturing simulation services provide deep insight into how products behave during production, assembly, and real-world operation.  Using advanced multi-physics and process-specific modeling, we help engineering teams identify risks early, improve product quality, and optimize manufacturing processes before physical testing begins. 

Capabilities include: 

• Mold flow, die-casting, and forming simulations 
• Thermal, structural, and fluid-flow modeling for manufacturing processes 
• Additive manufacturing simulation & distortion prediction 
• Material behavior modeling (plasticity, fatigue, creep, thermal cycling) 
• Manufacturing feasibility evaluations 
• Process optimization & cycle time reduction 
• Design-for-manufacturability (DFM) studies 

These simulations provide actionable insights that shorten development cycles and reduce production cost. 

Functional Prototyping Services 

Diverse Solutions provides functional prototypes that bridge the gap between digital design and full-scale production. Our prototypes are built for performance, not just appearance, so you can validate behavior, test fit and function, and refine your design before investing in tooling or large-scale builds. 

Services include: 

• Mechanically functional prototypes 
• Electronics and embedded system integration 
• Prototype assemblies and subsystem builds 
• High-temperature or high-strength prototype materials 
• Rapid modifications and iteration support 
• Prototype testing, validation, and reporting 

Whether you need a single test unit or a short run of functional assemblies, we ensure your prototype performs as intended. 

Small-Scale Manufacturing Services 

For organizations needing limited, high-quality production runs, Diverse Solutions offers small-scale manufacturing services tailored to engineering-grade requirements. This is ideal for pilot programs, pre-production testing, early customer evaluation, and specialized end-use equipment. 

Capabilities include: 

• Low-volume mechanical component manufacturing 
• Precision machining, additive manufacturing, and hybrid approaches 
• Small-batch assembly services 
• Custom tooling, fixtures, and jigs 
• Quality inspection and performance verification 
• Engineering change integration across production runs 

Our small-scale manufacturing services provide flexibility, speed, and quality without the overhead of traditional mass production.